Product Description
Technical Specifications Overview
| Property | Value / Specification |
| Material Grade | Standard Duplex Steel UNS S31803 |
| Common Trade Names | 2205, F51, Werkstoff 1.4462 |
| Dual Certification | UNS S32205 |
| Manufacturing Standards | ASTM A790, ASME SA790, ASTM A928, EN 10216-5 |
| Microstructure | 50% Austenite / 50% Ferrite Dual-Phase |
| PREN Value | 33.0 to 35.0 (%Cr + 3.3x%Mo + 16x%N) |
| Standard Pipe Forms | Seamless, Welded, ERW, EFW, Fabricated |
| Seamless Size Range | 1/2 inch NB to 10 inch NB |
| Welded Size Range | 6 inch NB to 30 inch NB |
Chemical Composition (Weight %)
| Element | Minimum (%) | Maximum (%) |
| Chromium (Cr) | 21.00 | 23.00 |
| Nickel (Ni) | 4.50 | 6.50 |
| Molybdenum (Mo) | 2.50 | 3.50 |
| Nitrogen (N) | 0.08 | 0.20 |
| Manganese (Mn) | - | 2.00 |
| Silicon (Si) | - | 1.00 |
| Carbon (C) | - | 0.030 |
| Phosphorus (P) | - | 0.030 |
| Sulfur (S) | - | 0.020 |
| Iron (Fe) | Balance | Balance |
Mechanical Properties (Room Temp)
| Property | Value |
| Tensile Strength (UTS) | 620 MPa min |
| Yield Strength (0.2% Proof) | 450 MPa min |
| Elongation in 2 inches | 25% min |
| Hardness (Brinell) | 290 HBW max |
| Impact Energy (-40 C) | 80 J min |
Nominal Pipe Dimensions & Wall Thickness (ASME B36.10M / B36.19M)
All wall thickness measurements below are listed in millimeters (mm).
| NPS (Inches) | Outside Diameter (mm) | Sch 10S (mm) | Sch 40 / STD (mm) | Sch 80 / XS (mm) | Sch 160 (mm) | XXS (mm) |
| 1/2 | 21.3 | 2.11 | 2.77 | 3.73 | 4.78 | 7.47 |
| 3/4 | 26.7 | 2.11 | 2.87 | 3.91 | 5.56 | 7.82 |
| 1 | 33.4 | 2.77 | 3.38 | 4.55 | 6.35 | 9.09 |
| 1-1/2 | 48.3 | 2.77 | 3.68 | 5.08 | 7.14 | 10.15 |
| 2 | 60.3 | 2.77 | 3.91 | 5.54 | 8.74 | 11.07 |
| 3 | 88.9 | 3.05 | 5.49 | 7.62 | 11.13 | 15.24 |
| 4 | 114.3 | 3.05 | 6.02 | 8.56 | 13.49 | 17.12 |
| 6 | 168.3 | 3.40 | 7.11 | 10.97 | 18.26 | 21.96 |
| 8 | 219.1 | 3.76 | 8.18 | 12.70 | 23.01 | 22.23 |
| 10 | 273.0 | 4.19 | 9.27 | 15.09 | 28.58 | 25.40 |
| 12 | 323.8 | 4.57 | 10.13 | 17.48 | 33.32 | 25.40 |
| 14 | 355.6 | 4.78 | 11.13 | 19.05 | 35.71 | - |
| 16 | 406.4 | 4.78 | 12.70 |
Outstanding Corrosion ResistanceUNS S31803 super duplex steel pipes exhibit excellent resistance to chlorides, acids, and seawater, making them a preferred choice for harsh environments such as marine, petrochemical, and offshore installations. Their robust chemical composition offers enhanced durability and longevity, minimizing the risk of material degradation.
Superior Mechanical and Physical PropertiesWith a tensile strength of 620 MPa and a yield strength of 450 MPa, these pipes are built to withstand demanding mechanical stresses. An elongation of 25% ensures adequate ductility, while a density of 7.8 g/cm3 and a hardness of 290 HBW support their use in high-pressure, high-temperature settings.
Comprehensive Inspection and Quality AssuranceEvery pipe is subjected to hydrostatic testing and 100% radiographic inspection, guaranteeing structural reliability. Additional tests ensure low magnetic permeability and precise tolerances down to 0.02 mm. This extensive quality control ensures that the products consistently meet or exceed industry standards.
FAQ's of Seamless, Welded Super Duplex Steel UNS S31803 Pipes:
Q: How are Seamless and Welded Super Duplex Steel UNS S31803 Pipes manufactured?
A: These pipes are produced using either cold drawing or hot rolling methods. Seamless pipes are formed without a weld seam, providing uniform strength, while welded pipes are created by joining shaped steel and then welding, which allows for larger sizes and flexibility in applications.
Q: What environments are Super Duplex Steel UNS S31803 Pipes best suited for?
A: UNS S31803 pipes are ideal for high-corrosion environments such as offshore oil & gas platforms, chemical plants, marine structures, and other settings exposed to chlorides, acids, or seawater. Their excellent corrosion resistance and robust mechanical properties make them versatile for demanding uses.
Q: When should I use plain end, beveled end, or threaded end finish?
A: The choice of end finish depends on the piping connection method and application. Plain ends suit welding or slip-on couplings, beveled ends facilitate welding joints, and threaded ends are best for mechanical connections that may need to be dismantled or adjusted.
Q: Where are these Super Duplex Steel pipes commonly used in India?
A: These pipes are widely used across India in construction projects, oil & gas facilities, petrochemical plants, power generation setups, and marine industries. They are distributed by authorized dealers, exporters, fabricators, and suppliers throughout the country.
Q: What testing and inspection processes ensure the quality of these pipes?
A: Each pipe undergoes hydrostatic testing, 100% radiography, and checks for dimensional accuracy, magnetic permeability, and surface finish. These stringent quality controls ensure structural integrity and adherence to international standards.
Q: What are the benefits of choosing UNS S31803 super duplex pipes over regular steel pipes?
A: UNS S31803 pipes offer higher tensile and yield strength, improved resistance to corrosion (especially in chloride-rich and acidic environments), as well as better longevity and reduced maintenance costs, making them a more durable and economical option in the long run.