
BS CS40 is a medium-carbon steel grade specified under the British Standard BS 1449 (though often associated with the older BS 970 framework). It is essentially a "Conditioned Surface" or specialized carbon steel with approximately 0.40% carbon.
It is widely used in the UK and Commonwealth engineering sectors for components that require more "backbone" than mild steel but must remain easy to machine.
As a medium-carbon non-alloy steel, its properties are driven primarily by the Carbon and Manganese content.
| Element | Content (%) |
| Carbon (C) | 0.35 â 0.45 |
| Silicon (Si) | 0.05 â 0.35 |
| Manganese (Mn) | 0.60 â 1.00 |
| Phosphorus (P) | $\le$ 0.050 |
| Sulfur (S) | $\le$ 0.050 |
CS40 is versatile and its strength profile changes significantly depending on its "condition" (e.g., Normalized or hardened).
| Property | Normalized (+N) | Quenched & Tempered (+QT) |
| Tensile Strength ($R_m$) | $\ge$ 550 MPa | 630 â 780 MPa |
| Yield Strength ($R_e$) | $\ge$ 310 MPa | $\ge$ 430 MPa |
| Elongation ($A_5$) | $\ge$ 18% | $\ge$ 16% |
| Hardness (Brinell) | 170 â 210 HB | 200 â 245 HB |
Surface Hardening: CS40 is an excellent candidate for induction or flame hardening. You can achieve a surface hardness of 50â55 HRC, which is perfect for parts that face high-friction wear.
Machinability: Very good. In its normalized or cold-drawn state, it chips cleanly, making it a favorite for high-speed automated lathe work.
Weldability: Limited. Like most 0.40% carbon steels, it has a risk of cracking. Pre-heating to 150°Câ250°C is highly recommended if welding is required.
Toughness: It offers a solid compromise between the ductility of lower carbon steels (like CS15) and the higher strength of CS50.
If you are sourcing materials globally or looking for a modern alternative, CS40 aligns with these standards:
| Standard | Equivalent Grade |
| UK (BS 970) | 080M40 (formerly En8) |
| USA (AISI/SAE) | 1040 / 1042 |
| Germany (DIN/EN) | C40 / 1.0511 |
| Japan (JIS) | S40C |
| China (GB) | 40 |
BS CS40 round bars and rods are typically used for "stressed" mechanical parts:
Power Transmission: Transmission shafts, keyed shafts, and spindles.
Automotive: Steering joints, connecting rods, and crankshafts.
Fasteners: High-tensile studs and bolts (Property Class 8.8).
General Machinery: Gears, racks, and pinions (often surface-hardened).
Round Bars: Available from 6mm to 300mm+ diameters.
Precision Rods: Frequently supplied as Bright Drawn (h9 or h11 tolerance) for a smooth finish and tight dimensional control.
Delivery Condition: Usually stocked in Normalized or As Rolled condition, but can be supplied Hardened and Tempered (Condition R or S) upon request.
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