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33CrMoV12-9 Nitriding Bar / 1.8522 Alloy Steel Round Bars 33CrMoV12-9 Nitriding Bar / 1.8522 Alloy Steel Round Bars 33CrMoV12-9 Nitriding Bar / 1.8522 Alloy Steel Round Bars 33CrMoV12-9 Nitriding Bar / 1.8522 Alloy Steel Round Bars 33CrMoV12-9 Nitriding Bar / 1.8522 Alloy Steel Round Bars

33CrMoV12-9 Nitriding Bar / 1.8522 Alloy Steel Round Bars

296.0 INR/Piece

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33CrMoV12-9 Nitriding Bar / 1.8522 Alloy Steel Round Bars Price And Quantity

  • 1 Piece
  • 296.0 INR/Piece

Product Description

33CrMoV12-9 (Werkstoff / Material Number 1.8522) is a premier, high-performance 3% Chromium–Molybdenum–Vanadium nitriding steel bar grade.

Engineered for extreme duty cycles, it bridges the gap between standard 3% Cr-Mo steels (like EN40B / 722M24) and high-alloy tool steels. The inclusion of 0.15–0.25% Vanadium paired with high chromium and molybdenum creates fine, heat-stable vanadium and chromium nitrides during nitriding, yielding an exceptionally wear-resistant surface layer alongside a high-strength, tough core (1000–1200+ MPa).

1. Chemical Composition (DIN EN 10085 Mass %)

Element Weight Range (%) Metallurgical Function
Carbon (C) 0.30 – 0.38 Establishes base core strength, elastic limit, and structural hardness.
Chromium (Cr) 2.80 – 3.30 Primary nitride former; builds dense surface hardness and oxidation resistance.
Molybdenum (Mo) 0.80 – 1.10 Eliminates temper brittleness and maintains high-temperature creep strength.
Vanadium (V) 0.15 – 0.25 Refines grain structure; forms stable secondary nitrides to resist thermal softening.
Manganese (Mn) 0.40 – 0.70 Deoxidizes melt and increases through-section hardenability.
Silicon (Si) $\le 0.40\text{ max}$ Deoxidizer during steelmaking.
Phosphorus (P) $\le 0.020\text{ max}$ Low limit to preserve multi-axial fatigue limits.
Sulfur (S) $\le 0.010\text{ max}$ Strict metallurgical limit for high transverse impact toughness.

2. Mechanical Properties (Supply Condition +QT vs. Nitrided)

Round bars are supplied pre-heat-treated in the +QT (Quenched and Tempered) condition, allowing precise finish machining prior to surface hardening:

Property Core / Base Material Value (+QT State) Post-Nitrided Surface Layer
Tensile Strength ($R_m$) 1000 – 1200 MPa —
0.2% Proof Stress ($R_{p0.2}$) $\ge 800\text{ MPa}$ —
Elongation ($A_5$) $\ge 12\%$ —
Impact Energy (ISO-V) $\ge 30\text{ J}$ (at +20°C) —
Core Hardness 295 – 355 HB (~31–38 HRC) —
Nitrided Surface Hardness — 800 – 950 HV1 ($\approx 64\text{--}68\text{ HRC}$)
Effective Case Depth — 0.20 – 0.60 mm (cycle-dependent)

3. Global Standard Equivalents

Standard / System Designation / Equivalent Grade
EN / DIN (Germany/Europe) 33CrMoV12-9 / 1.8522
Legacy DIN Standards 34CrMoV12 / 1.7765 (close variant)
British Standard Equivalent ~BS S132 / EN40C (approximate)
US Aerospace / Commercial ~AISI 4340Mod / AMS 6481 (comparable class)

4. Processing & Nitriding Recommendations

  1. Procurement State: Order bars in the 1.8522 +QT (Quenched & Tempered) condition.

  2. Rough Machining: Machine component leaving $0.5\text{--}1.0\text{ mm}$ finishing stock.

  3. Stress Relieving: Heat to 560°C – 590°C for 2+ hours and slow cool. (Must be at least 30°C higher than the planned nitriding temperature to prevent core softening).

  4. Finish Machining / Grinding: Finish grind or turn to final pre-nitride dimensions.

  5. Nitriding: Perform gas or plasma (ion) nitriding at 500°C – 530°C. Plasma nitriding is highly recommended for high-chromium/vanadium grades to actively clean surface passivations and ensure uniform nitrogen diffusion.

5. Primary Engineering Applications

  • Automotive & Motorsport: High-output race engine crankshafts, camshafts, wrist pins, and heavy-duty transmission gear shafts.

  • Plastics & Extrusion Industry: Injection molding feed screws, extruding barrels, and tie bars subjected to intense adhesive wear.

  • Heavy Mechanical Engineering: High-pressure hydraulic cylinders, high-stress pump shafts, turbine spindles, and precision pinions.

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