
Werkstoffnummer (W.Nr.) 1.2767, also known by its DIN designation X45NiCrMo4 (and commonly referred to as 45NiCrMo16), is a premium air-hardening/oil-hardening nickel-alloyed tool steel. It is highly regarded in industrial manufacturing for its exceptional toughness, deep hardenability, and high resistance to impact.
Here is a technical breakdown of this material, specifically tailored to its procurement and use as a flat bar.
This alloy relies on a high nickel content to provide superior core toughness and deep thorough-hardening characteristics, even in large cross-sections like heavy flat bars.
| Carbon (C) | Nickel (Ni) | Chromium (Cr) | Molybdenum (Mo) | Silicon (Si) | Manganese (Mn) |
| 0.40 0.50% | 3.80 4.30% | 1.20 1.50% | 0.15 0.35% | 0.10 0.40% | 0.15 0.45% |
Exceptional Core Toughness: The high nickel content ($approx 4%$) prevents brittle failure under heavy impact or shock loading.
High Through-Hardenability: It exhibits uniform hardness throughout the entire cross-section of large flat bars, making it excellent for large-scale block tooling.
Dimensional Stability: It shows very low distortion during heat treatment, especially when air-quenched.
Polishability & Photo-Etching: Highly suitable for high-gloss polishing and texturing, which is critical for aesthetic molding applications.
Because flat bar stock is typically machined down into blocks, inserts, or blades, W.Nr. 1.2767 is widely used for:
Impact Tooling: Heavy-duty forging dies, hot-shear blades, punches, and cold-forming tools.
Plastic Injection Molding: Deep-cavity molds requiring high polishability and resistance to high mechanical stress.
Bending and Straightening Tools: Dies that experience severe structural loads where lesser tool steels (like O1 or A2) might crack.
If you are sourcing this flat bar to manufacture components, here are the standard thermal processing parameters:
Annealing: Heat to $610^circtext{C} - 650^circtext{C}$, hold for 24 hours, then cool slowly in a furnace. (Delivery condition is typically annealed to max 285 HBW).
Hardening: Preheat to $600^circtext{C} - 650^circtext{C}$, then raise to austenitic temperature of $840^circtext{C} - 870^circtext{C}$. Quench in oil or vacuum/air blast depending on section thickness.
Tempering: Immediate tempering after quenching is required. Usually performed between $150^circtext{C} - 300^circtext{C}$ to achieve a working hardness of 52 to 58 HRC.
If you are cross-referencing this grade across international supply chains, it is equivalent to:
AISI / ASTM: ~6F7 (L6 is similar but has lower nickel and no chromium-molybdenum balance)
AFNOR: 45NCD16
BS: En30B (Close match)
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