Product Description
Hard Chrome Plated Steel Bars, Rods, and Shafting (commonly manufactured using AISI 1045, AISI 4140, or 20MnV6 base materials).
Technical Specifications & Chrome Layer Properties
| Parameter | Standard Specification / Value |
| Base Material Options | AISI 1045 / C45E, AISI 4140 / 42CrMo4, 20MnV6, ST52 / E355 |
| Chrome Layer Thickness | 20 m to 30 m (Standard), up to 50 m (Heavy Duty) |
| Chrome Layer Hardness | 850 - 1150 HV0.1 (65 - 72 HRC) |
| Surface Roughness (Ra) | Max 0.2 m (Ra 0.10 - 0.20 m standard) |
| Diameter Tolerance | ISO f7, f8, h7, h8 |
| Straightness Tolerance | Max 0.2 mm / 1000 mm |
| Corrosion Resistance (Salt Spray) | NSS ISO 9227: 120 hours to 500 hours (Rating 9 - 10) |
| Base Material Delivery Condition | Cold Drawn, Normalized, Quenched & Tempered (Q+T), or Induction Hardened |
Base Material Chemical Composition Comparison
| Base Grade | Carbon (C) | Manganese (Mn) | Silicon (Si) | Chromium (Cr) | Molybdenum (Mo) |
| AISI 1045 (C45) | 0.42 - 0.50 | 0.60 - 0.90 | 0.15 - 0.35 | - | - |
| AISI 4140 (42CrMo4) | 0.38 - 0.45 | 0.60 - 0.90 | 0.15 - 0.35 | 0.90 - 1.20 | 0.15 - 0.30 |
| 20MnV6 | 0.16 - 0.22 | 1.30 - 1.70 | 0.10 - 0.50 | - | - |
Mechanical Properties by Base Steel Grade
| Base Grade | Yield Strength (MPa) | Tensile Strength (MPa) | Elongation (%) | Core Hardness (HB) |
| AISI 1045 (Normalized / Drawn) | Min 350 | 600 - 750 | Min 14 | 180 - 230 |
| AISI 4140 (Q+T) | Min 650 | 850 - 1000 | Min 12 | 260 - 320 |
| 20MnV6 (Cold Drawn) | Min 450 | 600 - 750 | Min 12 | 180 - 230 |
Supply Range & Dimensional Availability
| Parameter | Standard Dimension Range |
| Diameter Range (Metric) | 6 mm to 200 mm |
| Diameter Range (Imperial) | 1/4 inch to 8 inches |
| Standard Stock Lengths | 3000 mm to 7500 mm (or custom cut-to-length) |
| Surface Finish Types | Hard Chrome Plated, Induction Hardened Chrome Plated, Double Chrome Plated |
| Induction Hardening Depth | 1.0 mm to 3.5 mm (where applicable, surface hardness 54 - 60 HRC) |
International Standard Cross-Reference
| Country / Standard System | Base Steel Equivalent | Plating Standard |
| USA (AISI / ASTM) | AISI 1045 / AISI 4140 | ASTM B177 / ASTM B650 |
| Germany (DIN / WNr) | C45E (1.1191) / 42CrMo4 (1.7225) | DIN 17200 / ISO 6158 |
| European Union (EN) | EN 10083 C45E / 42CrMo4 | EN ISO 1456 |
| Japan (JIS) | S45C / SCM440 | JIS H8615 |
| International (ISO) | ISO 683-1 C45 / 42CrMo4 | ISO 6158 |
Key Applications for Hard Chrome Bars & Rods
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Hydraulic & Pneumatic Systems: Hydraulic cylinder piston rods, telescopic rams, pneumatic cylinder shafts, and fluid power actuators.
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Heavy Machinery & Construction: Excavator boom cylinders, crane lifting rods, dump truck hoist cylinders, and agricultural loader rods.
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Industrial Automation & Plastics: Injection molding tie bars, guide rods, press columns, liner shafts, and linear motion shafts.
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Automotive & Marine: Shock absorber shafts, steering damper rods, tilt cylinders, and marine winch shafts.
Precision Engineering for Industrial ExcellenceEach hard chrome bar undergoes rigorous processes including cold drawing, polishing, grinding, and hard chrome plating. This ensures high mechanical strength (yield strength: 355 MPa, tensile strength: 610 MPa for CK45) and consistent quality, tailored for critical applications in machinery, hydraulics, and automotive sectors.
Superior Durability and Corrosion ResistanceThe hard chrome layer provides both excellent corrosion resistance and a robust, mirror-finish surface. This maximizes the life expectancy and reduces maintenance needs in harsh operating environments-making these rods ideal for use in demanding settings.
FAQ's of Hard Chrome Bar / Hard Chrome Plated Rod / Chrome Steel Bar:
Q: How is the straightness of the hard chrome plated rod maintained during manufacturing?
A: We achieve a straightness of 0.2mm/m through precise cold drawing, grinding, and advanced polishing techniques, ensuring that each rod meets stringent industrial requirements and performs reliably in applications demanding high alignment and accuracy.
Q: What types of applications are these hard chrome bars suitable for?
A: These bars are commonly used as cylinder rods, piston rods, and key machine parts in hydraulic and pneumatic cylinders, automotive systems, industrial equipment, and heavy machinery, where both strength and surface integrity are essential.
Q: When should I consider a custom chrome layer thickness for my application?
A: Custom chrome thickness (15-30 microns) should be selected based on the operational environment and abrasion resistance needs-thicker coatings offer increased durability for highly abrasive or corrosive contexts.
Q: Where are these chrome steel bars typically supplied from and to?
A: We supply these chrome bars across India, serving clients as dealers, exporters, fabricators, manufacturers, producers, retailers, suppliers, and traders. They are packaged in seaworthy wooden cases to ensure safe nationwide and international delivery.
Q: What is the process used to achieve the hard chrome plating and mirror finish?
A: The process involves cold drawing the steel, precision grinding and polishing, followed by hard chrome electroplating, which provides a mirror-like finish, high wear resistance, and excellent hardness on the surface.
Q: How does the hard chrome layer benefit my hydraulic cylinder or machine component?
A: The hard chrome layer significantly enhances wear and corrosion resistance, improves surface hardness (750-1100 HV), and decreases friction, thereby extending component life and reducing maintenance needs in rigorous industrial applications.
Q: What are the available sizes and minimum order quantity for these chrome plated rods?
A: We offer chrome plated rods in diameters ranging from 6mm to 200mm and lengths from 1 to 6 meters, with custom sizes available. The minimum order quantity is one piece, making it convenient for customized or small-scale requirements.