
16MnCr5 (Material Number: 1.7131) is arguably the most widely specified case-hardening (carburizing) alloy steel in Europe for low-to-medium stress components.
It sits right between the cost-effective 17Cr3 and the heavier-duty 20MnCr5. By balancing a low carbon content ($0.16%$) with a robust combination of manganese and chromium, it provides an exceptional blend of core toughness, excellent machinability, and a glass-hard, wear-resistant surface after case hardening.
Here is the complete technical layout for 16MnCr5 alloy round bars, bars, and rods:
The deliberate pairing of Manganese and Chromium ensures good hardenability and deep carbon penetration during the carburizing cycle.
| Element | Min (%) | Max (%) |
| Carbon (C) | 0.14 | 0.19 |
| Manganese (Mn) | 1.00 | 1.30 |
| Chromium (Cr) | 0.80 | 1.10 |
| Silicon (Si) | 0.40 | |
| Phosphorus (P) | 0.025 | |
| Sulfur (S) | 0.035 * |
* Procurement Tip: For high-volume automated CNC turning, always look for the free-machining variant 16MnCrS5 (Material 1.7139). It features a controlled sulfur range of 0.020% to 0.040% which breaks up chips beautifully and drastically extends tool life.
16MnCr5 is universally recognized across global supply chains under these regional equivalents:
EN / DIN Standard: 16MnCr5 / 1.6MnCrS5 (EN 10084)
SAE / AISI (USA): AISI 5115 / AISI 5117 (Closest chemistry matches)
JIS (Japan): SMnC420 / SMnC420H
AFNOR (France): 16MC5
UNI (Italy): 16MnCr5
Once machined, carburized, quenched, and low-temperature tempered, a 16MnCr5 round bar yields a resilient core paired with an intensely hard outer casing:
Core Tensile Strength ($R_m$): $800 - 1100 text{ MPa}$ (Highly dependent on bar diameter)
Core Yield Strength ($R_e$): $ge 550 - 650 text{ MPa}$
Elongation ($A_5$): $ge 10%$
Impact Energy ($KV$): $ge 41 text{ J}$
Typical Surface Hardness: 5963 HRC (Rockwell C), offering excellent resistance to adhesive wear, scuffing, and contact fatigue.
Because it limits dimensional distortion during heat treatment while ensuring high surface durability, 16MnCr5 is a staple grade for rotating and sliding mechanism components:
Automotive & Powertrain: Small-to-medium transmission gears, splined shafts, selector forks, steering worms, and pinion shafts.
Precision Engineering: Piston pins, high-load bushings, cam tracks, guide pillars, and link pins.
Clamping Hardware: Heavy-duty mechanical toggle links, collet chuck bodies, and indexing pins.
Available Finishes: Hot-rolled black bar, peeled/turned bright bar, and highly precise centerless ground rods.
Machining State (+TH / +FP): 16MnCr5 round bars are regularly delivered treated to a specific hardness structure (typically 140187 HB). This deliberate thermal treatment prevents the material from being too gummy during drilling or gear-hobbing.
Heat Treatment Flow:
Carburizing: Typically performed at $880^circtext{C} - 980^circtext{C}$ in a carbon-rich gas atmosphere.
Core Hardening: $860^circtext{C} - 900^circtext{C}$ (frequently bypassed via direct quenching from carburizing temperature to minimize distortion).
Case Hardening: $780^circtext{C} - 820^circtext{C}$ followed by an oil or polymer quench.
Tempering: Mandatory low-temperature soak at $150^circtext{C} - 200^circtext{C}$ for a minimum of 2 hours to stabilize the microstructure.
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