
AISI 420 (also known as SS420 or SAE 420) is a high-carbon martensitic stainless steel. It is essentially a higher-carbon version of AISI 410, designed to be hardened through heat treatment to provide both high strength and excellent wear resistance.
In its hardened state, it achieves its peak corrosion resistance and can reach a hardness of up to 50 HRC.
The 420 series is standardized globally, appearing under various regulatory frameworks:
| Standard | Designation |
| ASTM / AISI / SAE | 420 |
| European (EN) | 1.4021 (X20Cr13) / 1.4028 (X30Cr13) |
| British (BS) | 420S37 / 420S45 |
| Japanese (JIS) | SUS420J1 / SUS420J2 |
| Russian (GOST) | 20Kh13 / 30Kh13 |
The carbon content determines the specific sub-grade (e.g., 420 "A" vs "B" vs "C"), which dictates the maximum achievable hardness.
Chromium (Cr): 12.0% â 14.0%
Carbon (C): 0.15% â 0.40% (depending on specific grade)
Manganese (Mn): $\le$ 1.0%
Silicon (Si): $\le$ 1.0%
Iron (Fe): Balance
AISI 420 round bars are typically supplied in the Annealed condition (Condition A) for easier machining, then hardened by the end-user.
| Property | Annealed (Typical) | Hardened & Tempered |
| Tensile Strength ($R_m$) | ~650 MPa | 700â950+ MPa |
| 0.2% Yield Stress ($R_{p0.2}$) | ~350 MPa | 500â700+ MPa |
| Hardness (Brinell) | $\le$ 230 HBW | 240â500+ HBW |
| Hardness (Rockwell) | ~95 HRB | 30â55 HRC |
Corrosion Resistance: It is resistant to fresh water, mild acids, alkalis, and air. However, it is not suitable for marine environments or highly chloride-rich settings. It must be in the hardened and polished condition to achieve maximum resistance.
Wear Resistance: Due to the high carbon content, it is highly resistant to abrasion and metal-to-metal wear.
Magnetic Properties: Unlike 300-series (austenitic) stainless steels, AISI 420 is magnetic in all conditions.
Machinability: Excellent in the annealed state. It is comparable to high-carbon tool steels but can become gummy if not handled with proper chip breakers.
AISI 420 round bars are preferred for components requiring a combination of high strength and moderate corrosion resistance:
Surgical & Dental Instruments: Used for forceps, scalpels, and needles due to its ability to hold a sharp edge and withstand sterilization.
Valves & Pumps: Ideal for needle valves, pump shafts, and internal valve trim where erosion resistance is critical.
Fasteners: High-strength bolts and nuts used in mildly corrosive industrial environments.
Cutlery: Professional-grade knife blades and shears.
Industrial Tooling: Bushings, shear blades, and plastic molds.
Welding: Generally not recommended due to its air-hardening characteristics. If welding is necessary, significant pre-heating (approx. 250°C) and post-weld annealing are required to prevent cracking.
Heat Treatment: Harden at 980â1035°C followed by oil or air quenching. Tempering should be avoided in the 425â600°C range to prevent "temper embrittlement."
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